Vulcan Hart Hot Beverage Maker VEL100 User Manual

CATALOG OF  
REPLACEMENT PARTS  
VEL & VEP SERIES  
FLOOR MOUNTED  
2/3 JACKETED KETTLES  
MODEL  
VEL20  
VEL30  
VEL40  
VEL60  
VEL80  
VEL100  
ML-103430  
ML-103431  
ML-103432  
ML-103433  
ML-103434  
ML-103435  
VEP20  
VEP30  
VEP40  
VEP60  
VEP80  
VEP100  
ML-103436  
ML-103437  
ML-103438  
ML-103439  
ML-103440  
ML-103441  
VEL40  
VEP40  
For additional information on Vulcan-Hart Company or to locate an authorized  
VULCAN-HART  
P.O. BOX 696, LOUISVILLE, KY 40201-0696  
TEL. (800) 814-2028  
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC  
FORM 37120 (December 2007)  
WWW.VULCANHART.COM  
 
REPLACEMENT PARTS VEL & VEP SERIES FLOOR MOUNTED 2/3 JACKETED KETTLES  
REPLACEMENT PARTS LIST (Cont.)  
PART NO.  
NAME OF PART  
AMT.  
60, 80  
20  
30  
40  
100  
2
3
00-881970  
00-881972  
00-881972  
00-881973  
00-836968  
Power Switch ............................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Low Water Pilot Light ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Temperature Pilot Light............................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat ................................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat Knob ...................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
4
*
*
00-844367-00005 Bezel, Thermostat .................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
5
6
7
00-836938  
00-881979  
00-881980  
00-844492  
00-881981  
Mounting Plate........................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Pressure Gauge ....................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Valve, Pressure Relief, 35# ...................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Valve, Pressure Relief, 50# ...................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Probe ......................................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
8
9
00-836995-00001 Component Mounting Plate ...................................... 1.......................................................  
00-836995-00002 Component Mounting Plate ................................................... 1 ..........................................  
00-836995-00003 Component Mounting Plate ............................................................... 1 ..............................  
00-836995-00004 Component Mounting Plate ............................................................................... 1 ..............  
00-853911  
Component Mounting Plate ............................................................................... 1 ............ 1  
10  
11  
00-844367-00009 Terminal Block Section ............................................. 3......... 3 ........ 3 ............ 3 ............ 3  
00-844367-00010 Terminal Block End Section ..................................... 1......... 1 ........ 1 ............ 1 ............ 1  
00-881975  
00-881975  
Contactor (208, 220, 240 V) (12, 15, 18 kW) .......... 2......... 2 ........ 2 ............ 2 ..............  
Contactor (380, 220/380, 416, 240/416, 480,  
600 V) (12, 15, 18 kW) ......................................... 1......... 1 ........ 1 ............ 1 ..............  
Contactor (208, 220, 240 V) (24 kW) ............................................... 2 ............ 2 ............ 2  
Contactor (480, 600 V) (24 kW)........................................................ 1 ............ 1 ............ 1  
Contactor (208, 220, 240 V) (33 kW) ............................................... 2 ............ 2 ............ 2  
Contactor (480, 600 V) (33 kW)........................................................ 1 ............ 1 ............ 1  
Liquid Level Control .................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Thermostat Fitting ..................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Fitting 1/4 cc X 3/8 MPT ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Fitting 1/4 cc X 1/4 FPT ................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
00-836997  
00-836997  
00-840444  
00-840444  
00-881960  
00-844401  
00-844531  
00-844528  
12  
13  
14  
15  
16  
00-522653-00002 Copper Tube 1/4 “ ..................................................... 26” ..... 28..... 28...... 29, 33” ...... 35”  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
00-850489  
00-853974  
Fuse Block (600 V) ................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
Fuse (1-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
00-853974-00001 Fuse (2-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
00-881991  
00-851936  
00-881978  
00-851938  
00-856603  
00-881961  
Fuse (3-amp) ........................................................... AR ..... AR ..... AR ..........AR ......... AR  
Transformer (380, 415 V) ........................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer (480 V) ................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer (600 V) ................................................. 1......... 1 ........ 1 ............ 1 ............ 1  
Transformer Fuse Block Mounting Bracket ............ 1......... 1 ........ 1 ............ 1 ............ 1  
Air Vent Assy. ........................................................... 1......... 1 ........ 1 ............ 1 ............ 1  
00-844367-00044 Hex Bolt (Element Assy.) ......................................... 4......... 4 ........ 4 ............ 4 ............ 4  
00-855144  
00-851628  
00-850567  
00-851531  
00-850335  
00-850607  
00-852055  
00-836958  
00-907791  
Down Tube ................................................................ 1......... 1 ........ 1 ............ 1 ............ 1  
Control Box Cover .................................................... 1.......................................................  
Control Box Cover ............................................................................. 1 ..............................  
Control Box Cover (60 Gallon) .......................................................................... 1 ..............  
Control Box Cover (80 Gallon) ........................................................................ 1 ............  
Decal (Control Panel) ............................................................ 1 ........ 1 ............ 1 ............ 1  
Decal (Control Panel) ............................................... 1.......................................................  
Flanged Foot ............................................................. 3......... 3 ........ 3 ............ 3 ............ 3  
Control Transformer (480 V) .................................... 1......... 1 ........ 1 ............ 1 ............ 1  
*
Items Not Shown  
- 3 -  
 
REPLACEMENT PARTS VEL & VEP SERIES FLOOR MOUNTED 2/3 JACKETED KETTLES  
COUNTER BALANCED HINGED COVER  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
1
2
3
00-842956  
00-850622  
00-851961  
00-850430  
00-850217  
00-844424  
00-850548  
00-851009  
00-836964  
00-850499  
00-857093  
00-850698  
00-851906  
SC-041-42  
NS-015-16  
Bolt ........................................................................................................................... 1  
Washer .................................................................................................................... 1  
Cover (20 Gallon) ................................................................................................... 1  
Cover (30 Gallon) ................................................................................................... 1  
Cover (40 Gallon) ................................................................................................... 1  
Cover (60 Gallon) ................................................................................................... 1  
Cover (80 Gallon) ................................................................................................... 1  
Cover (100 Gallon) ................................................................................................. 1  
Knob ........................................................................................................................ 1  
Handle Assy. (20 Gallon) ....................................................................................... 1  
Handle Assy. (30 Gallon) ....................................................................................... 1  
Handle Assy. (40 Gallon) ....................................................................................... 1  
Fiber Washer .......................................................................................................... 4  
Bolt ........................................................................................................................... 2  
Nut ........................................................................................................................... 2  
4
5
6
7
8
- 4 -  
 
REPLACEMENT PARTS VEL & VEP SERIES FLOOR MOUNTED 2/3 JACKETED KETTLES  
SPRING ASSIST HINGE ASSEMBLY  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
20 to 40 Gallon Kettles  
1
2
3
4
5
6
00-836977  
00-836978  
00-836979  
Lock Pin .................................................................................................................. 1  
End Lock Plate ........................................................................................................ 1  
Stationary Disc........................................................................................................ 1  
00-844367-00034 Cores....................................................................................................................... 2  
00-844367-00035 Spring ...................................................................................................................... 1  
00-850518-00002 Handle Assy. (20 Gallon) ....................................................................................... 1  
00-850518-00003 Handle Assy. (30 Gallon) ....................................................................................... 1  
00-850518  
00-836983  
00-836932  
Handle Assy. (40 Gallon) ....................................................................................... 1  
Rotary Disc ............................................................................................................. 1  
End Stop Plate......................................................................................................... 1  
7
8
9
00-844367-00036 Cap Screws ............................................................................................................ 4  
10  
11  
12  
00-850622  
00-842956  
00-836964  
00-844459  
00-851961  
00-850430  
00-850217  
Washer .................................................................................................................... 1  
Bolt ........................................................................................................................... 1  
Knob ........................................................................................................................ 1  
Hinge Assy. ............................................................................................................. 1  
Cover (20 Gallon) ................................................................................................... 1  
Cover (30 Gallon) ................................................................................................... 1  
Cover (40 Gallon) ................................................................................................... 1  
60 to 100 Gallon Kettles  
1
2
3
4
5
6
00-836986  
00-836987  
00-836988  
00-836989  
00-836990  
00-850061  
00-844462  
00-850477  
00-836992  
00-836993  
SC-041-10  
00-850622  
00-842956  
00-836964  
00-844461  
00-844424  
00-850548  
00-851009  
Lock Pin .................................................................................................................. 1  
End Lock Plate ........................................................................................................ 1  
Stationary Disc........................................................................................................ 1  
Cores....................................................................................................................... 2  
Spring ...................................................................................................................... 1  
Handle Assy. (60 Gallon) ....................................................................................... 1  
Handle Assy. (80 Gallon) ....................................................................................... 1  
Handle Assy. (100 Gallon) ..................................................................................... 1  
Rotary Disc ............................................................................................................. 1  
End Stop Plate......................................................................................................... 1  
Cap Screws ............................................................................................................ 4  
Washer .................................................................................................................... 1  
Bolt ........................................................................................................................... 1  
Knob ........................................................................................................................ 1  
Hinge Assy. ............................................................................................................. 1  
Cover (60 Gallon) ................................................................................................... 1  
Cover (80 Gallon) ................................................................................................... 1  
Cover (100 Gallon) ................................................................................................. 1  
7
8
9
10  
11  
12  
- 5 -  
 
REPLACEMENT PARTS VEL & VEP SERIES FLOOR MOUNTED 2/3 JACKETED KETTLES  
DRAW OFF VALVES  
REPLACEMENT PARTS LIST  
PART NO.  
NAME OF PART  
AMT.  
1½ " Valve  
2" Valve  
3" Valve  
1
2
3
00-836939  
00-836940  
00-836967  
00-836942  
00-836943  
00-836944  
00-836945  
00-836946  
00-836947  
00-836948  
00-850218  
00-836950  
00-836951  
00-836966  
00-836953  
00-836954  
00-836955  
00-836956  
00-836957  
00-851561  
00-850593  
00-840554  
00-851291  
00-851293  
00-851294  
Nut .............................................................................................. 1 .................... 1 ......................  
Nut ............................................................................................................................................... 1  
Handle ........................................................................................ 1 .................... 1 ......................  
Handle ......................................................................................................................................... 1  
Hex. Assembly Nut .................................................................... 1 ..............................................  
Hex. Assembly Nut ............................................................................................ 1 ......................  
Hex. Assembly Nut ..................................................................................................................... 1  
Bonnet ........................................................................................ 1 ..............................................  
Bonnet ................................................................................................................ 1 ......................  
Bonnet ......................................................................................................................................... 1  
Disc & Stem Assy. ..................................................................... 1 ..............................................  
Disc & Stem Assy. ............................................................................................. 1 ......................  
Disc & Stem Assy. ...................................................................................................................... 1  
"O" Ring ..................................................................................... 1 ..............................................  
"O" Ring ............................................................................................................. 1 ......................  
"O" Ring ...................................................................................................................................... 1  
Valve Body ................................................................................. 1 ..............................................  
Valve Body ......................................................................................................... 1 ......................  
Valve Body .................................................................................................................................. 1  
Strainer (Draw Off Valve) .......................................................... 1 ..............................................  
Strainer (Draw Off Valve) .................................................................................. 1 ......................  
Strainer (Draw Off Valve) ........................................................................................................... 1  
Draw Off Valve Complete .......................................................... 1 ..............................................  
Draw Off Valve Complete .................................................................................. 1 ......................  
Draw Off Valve Complete ........................................................................................................... 1  
4
5
6
7
- 6 -  
 
REPLACEMENT PARTS VEL & VEP SERIES FLOOR MOUNTED 2/3 JACKETED KETTLES  
RECOMMENDED SPARE PARTS  
PART NO.  
NAME OF PART  
AMT.  
00-844527  
00-881961  
00-881970  
00-881972  
00-881973  
00-836968  
00-881980  
00-881960  
00-836818  
00-836820  
00-836821  
00-836823  
00-836824  
00-836825  
00-836826  
00-836827  
00-836828  
00-836829  
00-836830  
00-836831  
00-836926  
00-850489  
00-853974  
00-881975  
00-836997  
00-840444  
00-907791  
Steam Trap ........................................................................................................................ 1  
Air Vent............................................................................................................................... 1  
Power Switch ..................................................................................................................... 2  
ON Light & Low Water Light .............................................................................................. 2  
Thermostat ........................................................................................................................ 1  
Thermostat Knob ............................................................................................................... 1  
Relief Valve (35#) .............................................................................................................. 1  
Liquid Level Control ........................................................................................................... 1  
Element (208 V, 15 kW) .................................................................................................... 1  
Element (240 V, 15 kW) .................................................................................................... 1  
Element (480 V, 15 kW) .................................................................................................... 1  
Element (208 V, 18 kW) .................................................................................................... 1  
Element (240 V, 18 kW) .................................................................................................... 1  
Element (480 V, 18 kW) .................................................................................................... 1  
Element (208 V, 24 kW) .................................................................................................... 1  
Element (240 V, 24 kW) .................................................................................................... 1  
Element (480 V, 24 kW) .................................................................................................... 1  
Element (208 V, 33 kW) .................................................................................................... 1  
Element (240 V, 33 kW) .................................................................................................... 1  
Element (480 V, 33 kW) .................................................................................................... 1  
Element Gasket ................................................................................................................. 1  
Fuse Holder (480 V) .......................................................................................................... 1  
Fuse (1-amp) (250 V) ....................................................................................................... 3  
Contactor (15/18 kW) (208/240/480 V) ............................................................................ 2  
Contactor (24 kW) (208/240/480 V) ................................................................................. 2  
Contactor (33 kW) (208/240/480 V) ................................................................................. 2  
Control Transformer (480 V)............................................................................................. 1  
- 7 -  
 

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